Zhanghua - High Efficiency And Energy Saving Stainless Steel Electric Jacketed Autoclave Reactor Reaction Kettle

Our heavy investment in the product R&D has finally paid off. Wuxi Zhanghua Pharmaceutical Equipment Co.,Ltd has successfully rolled out a new product series, namely High Efficiency And Energy Saving Stainless Steel Electric Jacketed Autoclave Reactor. It is totally unique in several aspects including its appearance, features, and applications. Since launched, High Efficiency And Energy Saving Stainless Steel Electric Jacketed Autoclave Reactor has been receiving mounting acclaim from customers. Since established, Wuxi Zhanghua Pharmaceutical Equipment Co.,Ltd have always been in strict compliance with international standards and high ethical standards, thus offering customers highly reliable products. We have always been following the business principle of 'honesty & integrity', which ensures that the most credible services are delivered to every customer.

Products Description

Reaction Kettle

Material：
SS304, SS316L, Titanium, Hastelloy, PTFE lined and other materials

Application：

This equipment is used in the process of hydrolysis,neutralization,crystallization,distillation and evaporation in pharmaceutical,chemical, food, light and other industries.

Structural Feature

➤The reaction kettle is composed of kettle body, kettle cover, agitator, heating jacket, supporting and driving devices, seal devices, and etc. and equipped with electric heating rods.

➤Considering clients’ different producing technology and operating conditions, usually mixing patterns are divided into anchor,propeller, turbo, push or frame. The support seat has two kinds, hanging or back supporting type. There are holes for oil in and out, venting, and temperature monitoring in the jacket. At the bottom of the kettle, there is a discharge hole.Cycloidal pinwheel reducer, variable-speed reducer and others could be applied in the rotating mechanism. The sealing device can use machines; Sleeve, semi-tube and coil pipe structure can be used in heating and cooling. There are several heating mode,such as steam, electric heating, heat conduction oil, etc. In order to meet different requirements of acid-and alkali-proof,high temperature resistance, wear resistance, corrosion resistance and others under diffrent working environments, reaction kettles can be designed and manufactured based on clients’ requests.

Operating Requirements

➤Materials of the reaction kettle are heated by jacket.
➤The vent pipe installed in the upper part of the jacket should be unblocked.
➤Oil should be slowly heated, especially in the first warming period, you should pay attention to preventing oil and steam from blasting boiling.
➤If there are no materials (heat absorbing medium) in the kettle, don’t heat jacket for testing.
➤The heating speed and insulation status(on/off) can be adjusted by valves or temperature controller

Welding Field

Customer Site

Pharmaceutical Industry

Technical Parameter

Specification (L)	Inner tank diameter (mm)	Jacket diameter (mm)	Motor Power (kw)	Rotational Speed (r.p.m)
30	400	500	0.6-1.1	60-80
50	500	600	0.6-1.1	60-80
...	...	...	...	...
32000	3000	3200	37	50-100

Technical Parameter

Type	Nominal Capacity (L)	Actual Capacity (L)	Tlectro-thermal power	Oil Jacket VOlume (L)	The Size  of the pot(mm)	Jacket Size (mm)	External Size (mm)	Power (n/k)	Mixing Soeed (r.p.m)
DFG50	50	78	4*2KW	96	400	600	824*2015	1450/1.1	80
DFG100	100	127	6*2KW	127	500	700	1004*2120	1450/1.1	80
...	...	...	...	...	...	...	...	...	...
DFG3000	3000	3056	18*5KW	800	1600	1800	2250*4250	1450/4	80

Design / Calculation Software

Custom Service

➤Our Products for pharmaceutical and chemical industries
1. Multifunctional “Three in One” (filtering, washing and drying)

2. Crystallizing Tank, Reaction Kettle
3. Sterile double-cone dryer
4. Rake Vacuum Dryer /Paddle Vacuum Dryer
5. Plate-fin Heat Exchanger
➤Our advantage
1. Special Equipment: Pressure Equipment, Equipment made of anti-corrosion materials, Sterile Equipment
Equipment made of anti-corrosion materials includes: anti-corrosion lining plastic/ PTFE/ enamel,

Ti/HC22/Mone11
2.Customized Design: Double-Cone in 20L-20m³
Rake Dryer (with mechanical seal) in 16 m³
DN300-DN600 “Three in One”
3.Design/Calculation Software
➤Scope of business
1. On-site Inspection

2. Technical Innovation Plan for Equipment Technical Improvement Plan for Equipment’s Structure Optimization Fast and Effective Solution to Equipment Malfunctions Highly Efficient and Precise On-site Construction Service Commitment to a Deadline in Customization A Full Range of long-term on-site technical maintenance service

3. Maintenance

4. Technical Solutions

5.On-site Testing and Training

6. Spare Parts

Company Profile