agitated nutsche filter dryer specifications at Wholesale Prices | Zhanghua

What is an Agitated Nutsche Filter Dryer?

  An Agitated Nutsche Filter Dryer (ANFD) is a sophisticated piece of industrial equipment designed to perform multiple processes—filtering, washing, and drying—within a single, sealed vessel. This versatile machine is widely used in industries such as pharmaceuticals, chemicals, agrochemicals, and food processing, where it is essential to handle sensitive materials under controlled conditions.

The ANFD combines the functions of a filter and a dryer, allowing for continuous operation under vacuum. This setup is particularly advantageous for producing sterile and toxic products, as it minimizes exposure to the environment and reduces the risk of contamination. The equipment is capable of handling a wide range of materials, from fine chemicals to viscous slurries, making it an indispensable tool in many manufacturing processes.

What is the Principle of ANFD?

  The principle of the Agitated Nutsche Filter Dryer revolves around the efficient separation and agitated vacuum drying of solids from liquids through a series of controlled steps:

   1.Filtering Stage:

      The process begins with the introduction of a slurry into the ANFD. As the slurry is charged, the liquid (mother liquor) passes through the filter medium (either a sintered plate or filter cloth), leaving behind a solid cake on the filter plate.The thickness of the filter cake can reach up to 500mm, allowing for high-capacity filtration.

   2.Washing Stage:

      Once the filtration is complete, the filter cake is washed to remove any impurities or residual mother liquor. This is achieved by spraying a washing liquid over the cake and mixing it thoroughly using the agitator.

      The agitator moves up and down, ensuring that the washing liquid is evenly distributed throughout the cake, leading to thorough purification.

   3.Dry ing Stage:

     After washing, the filter cake is subjected to a drying process. The ANFD is equipped with a heating jacket that applies heat to the sidewall, bottom of the filter plate, and the agitator, facilitating the removal of moisture from the cake.The vacuum inside the vessel accelerates the evaporation of the moisture, while hot nitrogen gas can be introduced to further enhance the agitated vacuum drying efficiency by carrying away the damp air.

Key Features and Benefits of ANFD

· All-in-One Functionality: The ANFD combines filtering, washing, and drying into a single unit, reducing the need for multiple pieces of equipment and streamlining the production process.

· Continuous Operation: By performing all necessary steps within one vessel, the ANFD enables continuous operation, eliminating the need to transfer wet cake between different machines and thus improving efficiency.

· Labor Cost Savings: The automation of the ANFD reduces the need for manual intervention, lowering labor costs and minimizing the risk of human error.

· Clean Production: The sealed design of the ANFD prevents the release of dust and fumes into the environment, ensuring clean production and compliance with regulatory standards.

· High-Quality Output: The precise control over temperature, pressure, and mixing ensures consistent product quality, making the ANFD ideal for producing high-purity materials.

Zhanghua's Agitated Nutsche Filter Dryer Solutions

  At Zhanghua, we specialize in manufacturing high-quality Agitated Nutsche Filter Dryers tailored to meet the specific needs of our customers. Our ANFDs are designed with advanced features such as:

· Customizable Specifications: We offer a range of sizes and configurations to suit different production scales and requirements.

· Superior Materials: Constructed from high-grade stainless steel, titanium, Hastelloy, or PTFE-lined materials, our ANFDs are resistant to corrosion and can handle a variety of chemicals.

· Advanced Control Systems: Equipped with PLC and DCS automation, our ANFDs provide precise control over the entire process, ensuring optimal performance and safety.

· Comprehensive Services: From design and installation to training and maintenance, we offer a full range of services to support our customers throughout the lifecycle of their ANFDs.

Set up years ago, Zhanghua is a professional manufacturer and also a supplier with strong capabilities in production, design, and R&D. agitated nutsche filter dryer specifications Today, Zhanghua ranks the top as a professional and experienced supplier in the industry. We can design, develop, manufacture, and sell different series of products on our own combining the efforts and wisdom of all our staff. Also, we are responsible for offering a wide range of services for customers including technical support and prompt Q&A services. You may discover more about our new product agitated nutsche filter dryer specifications and our company by directly contacting us.The product greatly removes the giant need of workers for the production. In this way, it helps save costs on labor.

Wuxi Zhanghua Pharmaceutical Equipment Co.,Ltd has been focusing on improving technologies to develop new products on a regular basis. We have successfully made Hastelloy Vacuum Agitated Nutsche Filter Dryer Multifunctional Filter Dryer launch to the public as scheduled. With its new features, Reactors,Drying Equipment,Mixing Machine,Crystallizer,Agitated Nutsche Filter Dryer is expected to lead the industry trend. The team uses the most advanced production equipment and independent research and development technology to minimize Hastelloy Vacuum Agitated Nutsche Filter Dryer Multifunctional Filter Dryer development cycle and ensure the high quality and strong reliability of the product. Next,Wuxi Zhanghua Pharmaceutical Equipment Co.,Ltd will introduce more outstanding talents, invest more research and development funds, and improve market competitiveness.

Products Description

Applications and Features

Material: SS304, SS316L, Ti, Hastelloy-C, PTFE lined or other materials

Applications:It is widely applied in the industries, such as pharmaceutical, chemical engineering, agrochemical, food, etc. It can realize the continuous operation in vacuum, and even more suitable for producing sterile and poisonous products.

Process and structure

➤Filtering stage: The separation of filter cake and mother liquid. The thickness of filter cake can reach 500mm.
➤Washing stage: Further purification of filter cake, rinse and dehydration of mother liquid remained. Mix the lotion and the filter cake via up and down of agitator to make the filter cake slurry finally, then the filter cake can get the full wash.
➤Drying stage: Dehydrating and drying the filter cake. Agitator will scrape filter cake loose by layers while the sidewall; the bottom of filter plate and agitator will heat the filter cake at the same time. Moreover, the vacuum inside the equipment will accelerate the evaporating speed; the entered hot nitrogen will take away the damp and accelerate the speed of desiccation.

▾Bottom plate structure: :SUS304/316L
▾Filter plate: sintered plate/filter cloth (normally 5~50 um)
▾Dead angle of filter cloth: 25mm single side
▾Flatness degree of single plate: ±1mm/m

Product Details

Main Characteristics

➤“All in One”
All the steps, including filtering, washing and drying, can be completed in one set of equipment. Drying treatment can be realized due to the heating jacket on the equipment.
➤Continuous operation
As filtering and drying is operated in one set of equipment, so there is no need to deal with wet filter cake. The final dry products can be transferred to weighing, packaging and other sections by machines.

➤Saving labor cost
Non-technical staffs only need to take simple training of operation. Technicians do not have to monitor the process all the time,including opening, closing, automatic feeding and discharging.
➤Proper cleaning
Agitated Nutsche Filter Dryer (filtering, washing and drying) sprays and stirs automatically, so filter cake can be properly cleaned while the amount of sewage and the cost of wastewater treatment can be reduced.
➤Clean Production
The dust catcher on the multifunctional filtering and drying equipment can collect dust after drying process, which meets the requirement of clean production.

Customer Site

Pharmaceutical Industry

Chemical Industry

New Energy Industry

Technical parameters

Specification	Capacity(m³)	Filtering area(㎡）	Electrical motor power(kw)
φ800	0.6m³	0.5㎡	4kw
φ1000	1.2m³	0.8㎡	5.5kw
φ1200	1.5m³	1㎡	5.5kw
φ2000	4m³	3㎡	11kw
φ3000	10.2m³	7㎡	22kw
φ4000	22m³	13㎡	45kw
...
φ4600	30m³	16㎡	75kw

Our Advantage

Zhanghua VS Other	New advanced airtight technology, vacuum ≤ 50PA，Improve the quality of user products, can be used in the production of aseptic grade products
		Quick open chassis，The maximum size is 3000mm diameter fast opening chassis，Save time and manpower, safe operation, simple and easy
		Design of combined outlet，More reliable sealing performance, high safety, even power failure will not leak
		High precision synchronization of stirring, chassis lifting, chassis locking，Improve the transmission precision of the equipment, increase the service life and safety reliability
		PLC and DCS automatic control，Save time and manpower, safe operation, simple and easy
		On - line monitoring of main shaft bellows，Detect the leakage at the first time, and take corresponding measures to reduce the loss of materials
		On line cleaning of vacuum filter, complete on line cleaning of highest parts of equipment with minimum cleaning fluid
		European technology, China's earliest three-in-one manufacturer，Reliable performance, 20 years of experience, has been produced no less than 300

Design / Calculation Software

Custom Service

➤Our Products for pharmaceutical and chemical industries

1. Multifunctional “Three in One” (filtering, washing and drying) 2. Crystallizing Tank, Reaction Kettle 3. Sterile double-cone dryer 4. Rake Vacuum Dryer/Paddle Vacuum Dryer 5. Plate-fin Heat Exchanger

➤Our advantage

Special Equipment: Pressure Equipment, Equipment made of anti-corrosion materials, Sterile Equipment

Equipment made of anti-corrosion materials includes: anti-corrosion lining plastic/ PTFE/ enamel, etc.

Ti/HC22/Mone11 2. Customized Design: Double-Cone in 20L-20m³ Rake Dryer (with mechanical seal) in 16 m³ DN300-DN600 “Three in One” 3. Design/Calculation Software

➤Scope of business

1. On-site Inspection 2. Technical Innovation Plan for Equipment Technical Improvement Plan for Equipment’s Structure Optimization Fast and Effective Solution to Equipment Malfunctions Highly Efficient and Precise On-site Construction Service Commitment to a Deadline in Customization A Full Range of long-term on-site technical maintenance service 3. Maintenance 4. Technical Solutions 5. On-site Testing and Training 6. Spare Parts

Company Profile