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Wuxi Zhanghua Pharmaceutical Equipment Co., Ltd has a rich history, being established in 1976. Over the past four decades, we have dedicated ourselves to the research, development, and manufacturing of equipment related to reaction, crystallization, filtration, and drying processes. Our expertise extends beyond the pharmaceutical industry to encompass fine chemicals, pesticides, new energy, new materials, and various other industries.


With our extensive experience and leading-edge technologies, we are capable of providing tailored solutions for clients, offering integrated equipment solutions for reaction, crystallization, filtration, and drying processes. Our commitment lies in delivering high-quality engineering equipment and addressing the specific needs of our customers.


Capacity:10L~200L, 10L~200LAutomatic Grade:Automatic
Type:Tank ReactorCondition:New
Video outgoing-inspection:ProvidedMachinery Test Report:Provided
Marketing Type:New Product 2020Warranty of core components:1 Year
Core Components:Pressure vesselPlace of Origin:Jiangsu, China
Brand Name:ZhangVoltage:Customization
Power:CustomizationDimension(L*W*H):Customization
Weight:CustomizationWarranty:1 Year
Key Selling Points:High ProductivityApplicable Industries:Energy & Mining, Pharmaceutical company
Showroom Location:NoneMaterial:Stainless Steel304/316L
Function:Reaction ProcessApplication:Chemical/Pharmaceutical Industry
Product name:Reaction KettleAfter-sales Service Provided:Field installation, commissioning and training, Field maintenance and repair service, Video technical support, Online support
After Warranty Service:Video technical support, Online support, Spare partsLocal Service Location:None
Certification:GMP/CE/PED/ASME/GB150


Products Description


working principle


The industrial chemical reactor operates based on a simple principle. The reaction solvent is introduced into the inner layer for stirring and initiating the desired reaction. The interlayer of the reactor enables the circulation of different heating or cooling sources, such as refrigerated liquid, hot water, or hot oil. This allows for precise temperature control during the reaction process.


By injecting a constant temperature hot or cold medium through the interlayer, the materials inside the reactor can be heated or cooled to maintain a stable temperature. The reactor can operate under normal pressure or negative pressure depending on the specific requirements. It facilitates stirring reactions while providing a suitable environment for the evaporation and reflux of the reaction solution.



Product Name: Stainless Steel Reaction Kettle


Material: SS304, SS316L, Titanium, Hastelloy, PTFE lined, and other materials

Application: This equipment is used in the process of hydrolysis, neutralization, crystallization, distillation, and evaporation in pharmaceutical, chemical, food, light, and other industries..


Zhanghua - Reaction Kettle MachineStainless Steel Reaction Kettle, CSTR Tank - Zhanghua
Zhanghua - Reaction Kettle MachineStainless Steel Reaction Kettle, CSTR Tank - Zhanghua


Structural of Stainless Steel Reaction Kettle


The reaction kettle comprises several key components, including the kettle body, kettle cover, agitator, heating jacket, supporting and driving devices, seal devices, and electric heating rods.


The kettle body serves as the main container for holding the substances involved in the reaction. It provides a sturdy structure to ensure the integrity of the reaction process. The kettle covers securely seals the kettle, preventing any leakage during operation.


The agitator plays a crucial role in promoting mixing and agitation within the reaction kettle. It facilitates the uniform distribution of substances and enhances the efficiency of the reaction.


To control the temperature during the reaction, a heating jacket surrounds the kettle body. This allows for the circulation of heating or cooling fluids, enabling precise temperature regulation as required by the reaction.


Supporting and driving devices are included to provide stability and facilitate the rotation and movement of the agitator. These mechanisms ensure proper mixing and optimize the overall performance of the reaction kettle.


Seal devices are essential for maintaining a tight and reliable seal between different components of the kettle. They prevent any potential leaks or contamination throughout the reaction process.


Lastly, electric heating rods are equipped to efficiently control and adjust the temperature of the reaction mixture within the kettle. These rods enable precise heat transfer, contributing to the desired reaction conditions.


Features of Stainless Steel Reaction Kettle


1. Corrosion Resistance

  1. Corrosion Resistance Stainless steel reactors are highly corrosion resistant, making them suitable for use in harsh chemical environments. In these reactors, chromium forms a protective layer on the steel surface, preventing it from rusting or corroding. Due to this property, stainless steel reactors are suitable for processes that involve corrosive chemicals.


2. Durability

In addition to their durability and long life, stainless steel reactors are known for their durability. Stainless steel reactors are able to withstand extreme temperatures and pressures, making them ideal for use in high-pressure and high-temperature applications due to their high resistance to wear and tear. It is possible to use stainless steel reactors in a wide range of industrial processes because they can withstand extreme temperatures and pressures.


3. Easy to Clean

A stainless steel reactor is easy to clean and maintain because of its smooth surface, which makes it easy to remove any residue or contaminants. Pharmaceuticals and food industries require this feature because cleanliness and hygiene are of the utmost importance.


4. Customizable

Stainless steel reactor can be customized to meet specific process requirements. The reactor can be customized in size, shape, and configuration to meet the needs of the process. As a result, stainless steel reactors are versatile and adaptable to a wide range of applications.


5. High-Quality Finish

The high-quality finish of stainless steel reactors makes them aesthetically pleasing and easy to maintain. A smooth surface gives the reactor a polished appearance, which is important in industries where appearances matter.


Stainless Steel CSTR TankStainless Steel Reaction Tank
Stainless Steel CSTR TankStainless Steel Reaction Tank


Operating Requirements


Materials of the reaction kettle are heated by the jacket.
➤The vent pipe installed in the upper part of the jacket should be unblocked.
➤Oil should be slowly heated, especially in the first warming period, you should pay attention to preventing oil and steam from blasting boiling.
➤If there are no materials (heat absorbing medium) in the kettle, don't heat the jacket for testing.

➤The heating speed and insulation status(on/off) can be adjusted by valves or temperature controller


Welding Field

Welding Field Of Stainless Steel Reaction KettleWelding Field Of Stainless Steel Reactors
Welding Field Of Stainless Steel CSTRWelding Field Of Stainless Steel CSTR Tank



Technical Parameter


Specification
(L)
Inner tank diameter
(mm)
Jacket diameter
(mm)
Motor Power
(kw)
Rotational Speed
(r.p.m)
30
400
500
0.6-1.1
60-80
50
500
600
0.6-1.1
60-80
...
...
...
...
...
32000
3000
3200
37
50-100



Type
Nominal
Capacity
(L)
Actual
Capacity
(L)
Electro-thermal
power
Oil Jacket
VOlume
(L)
The Size 
of the pot(mm)
Jacket Size (mm)
External
Size
(mm)
Power
(n/k)
Mixing
Soeed
(r.p.m)
DFG50
50
78
4*2KW
96
400
600
824*2015
1450/1.1
80
DFG100
100
127
6*2KW
127
500
700
1004*2120
1450/1.1
80
...
...
...
...
...
...
...
...
...
...
DFG3000
3000
3056
18*5KW
800
1600
1800
2250*4250
1450/4
80

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