We have specialized in providing industrial processing equipment for fine chemicals, pesticides, new energy,new materials, and pharmaceutical industries for more than 48 years.
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We have specialized in providing industrial processing equipment for fine chemicals, pesticides, new energy,new materials, and pharmaceutical industries for more than 48 years.
A Continuous Stirred-Tank Reactor (CSTR) is a common type of chemical reactor. It operates by allowing reactants to enter the reactor continuously, where they are mixed and undergo reactions. CSTRs are known for their efficient mixing and steady operation. They consist of a tank to hold reactants and products, a stirring system for uniform mixing, and a heating or cooling system to control the reaction temperature.
The stainless steel reaction kettle is well-suited for various production processes in industries such as medicine, bioengineering, fine chemicals, chemical synthesis, and food. It serves as versatile equipment for hydrolysis, neutralization crystallization, distillation, evaporation, storage, and other crucial stages of production.
Wuxi Zhanghua Pharmaceutical Equipment Co., Ltd has a rich history, being established in 1976. Over the past four decades, we have dedicated ourselves to the research, development, and manufacturing of equipment related to reaction, crystallization, filtration, and drying processes. Our expertise extends beyond the pharmaceutical industry to encompass fine chemicals, pesticides, new energy, new materials, and various other industries.
With our extensive experience and leading-edge technologies, we are capable of providing tailored solutions for clients, offering integrated equipment solutions for reaction, crystallization, filtration, and drying processes. Our commitment lies in delivering high-quality engineering equipment and addressing the specific needs of our customers.
| Capacity: | 10L~200L, 10L~200L | Automatic Grade: | Automatic |
| Type: | Tank Reactor | Condition: | New |
| Video outgoing-inspection: | Provided | Machinery Test Report: | Provided |
| Marketing Type: | New Product 2020 | Warranty of core components: | 1 Year |
| Core Components: | Pressure vessel | Place of Origin: | Jiangsu, China |
| Brand Name: | Zhang | Voltage: | Customization |
| Power: | Customization | Dimension(L*W*H): | Customization |
| Weight: | Customization | Warranty: | 1 Year |
| Key Selling Points: | High Productivity | Applicable Industries: | Energy & Mining, Pharmaceutical company |
| Showroom Location: | None | Material: | Stainless Steel304/316L |
| Function: | Reaction Process | Application: | Chemical/Pharmaceutical Industry |
| Product name: | Reaction Kettle | After-sales Service Provided: | Field installation, commissioning and training, Field maintenance and repair service, Video technical support, Online support |
| After Warranty Service: | Video technical support, Online support, Spare parts | Local Service Location: | None |
| Certification: | GMP/CE/PED/ASME/GB150 |
Products Description
working principle
The industrial chemical reactor operates based on a simple principle. The reaction solvent is introduced into the inner layer for stirring and initiating the desired reaction. The interlayer of the reactor enables the circulation of different heating or cooling sources, such as refrigerated liquid, hot water, or hot oil. This allows for precise temperature control during the reaction process.
By injecting a constant temperature hot or cold medium through the interlayer, the materials inside the reactor can be heated or cooled to maintain a stable temperature. The reactor can operate under normal pressure or negative pressure depending on the specific requirements. It facilitates stirring reactions while providing a suitable environment for the evaporation and reflux of the reaction solution.
Material： SS304, SS316L, Titanium, Hastelloy, PTFE lined, and other materials
Application: This equipment is used in the process of hydrolysis, neutralization, crystallization, distillation, and evaporation in pharmaceutical, chemical, food, light, and other industries..
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| Zhanghua - Reaction Kettle Machine | Stainless Steel Reaction Kettle, CSTR Tank - Zhanghua |
The reaction kettle comprises several key components, including the kettle body, kettle cover, agitator, heating jacket, supporting and driving devices, seal devices, and electric heating rods.
The kettle body serves as the main container for holding the substances involved in the reaction. It provides a sturdy structure to ensure the integrity of the reaction process. The kettle covers securely seals the kettle, preventing any leakage during operation.
The agitator plays a crucial role in promoting mixing and agitation within the reaction kettle. It facilitates the uniform distribution of substances and enhances the efficiency of the reaction.
To control the temperature during the reaction, a heating jacket surrounds the kettle body. This allows for the circulation of heating or cooling fluids, enabling precise temperature regulation as required by the reaction.
Supporting and driving devices are included to provide stability and facilitate the rotation and movement of the agitator. These mechanisms ensure proper mixing and optimize the overall performance of the reaction kettle.
Seal devices are essential for maintaining a tight and reliable seal between different components of the kettle. They prevent any potential leaks or contamination throughout the reaction process.
Lastly, electric heating rods are equipped to efficiently control and adjust the temperature of the reaction mixture within the kettle. These rods enable precise heat transfer, contributing to the desired reaction conditions.
Features of Stainless Steel Reaction Kettle
1. Corrosion Resistance
Corrosion Resistance Stainless steel reactors are highly corrosion resistant, making them suitable for use in harsh chemical environments. In these reactors, chromium forms a protective layer on the steel surface, preventing it from rusting or corroding. Due to this property, stainless steel reactors are suitable for processes that involve corrosive chemicals.
2. Durability
In addition to their durability and long life, stainless steel reactors are known for their durability. Stainless steel reactors are able to withstand extreme temperatures and pressures, making them ideal for use in high-pressure and high-temperature applications due to their high resistance to wear and tear. It is possible to use stainless steel reactors in a wide range of industrial processes because they can withstand extreme temperatures and pressures.
3. Easy to Clean
A stainless steel reactor is easy to clean and maintain because of its smooth surface, which makes it easy to remove any residue or contaminants. Pharmaceuticals and food industries require this feature because cleanliness and hygiene are of the utmost importance.
4. Customizable
Stainless steel reactor can be customized to meet specific process requirements. The reactor can be customized in size, shape, and configuration to meet the needs of the process. As a result, stainless steel reactors are versatile and adaptable to a wide range of applications.
5. High-Quality Finish
The high-quality finish of stainless steel reactors makes them aesthetically pleasing and easy to maintain. A smooth surface gives the reactor a polished appearance, which is important in industries where appearances matter.
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| Stainless Steel CSTR Tank | Stainless Steel Reaction Tank |
➤The heating speed and insulation status(on/off) can be adjusted by valves or temperature controller
Welding Field
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Specification (L) | Inner tank diameter (mm) | Jacket diameter (mm) | Motor Power (kw) | Rotational Speed (r.p.m) |
30 | 400 | 500 | 0.6-1.1 | 60-80 |
50 | 500 | 600 | 0.6-1.1 | 60-80 |
... | ... | ... | ... | ... |
32000 | 3000 | 3200 | 37 | 50-100 |
Type | Nominal Capacity (L) | Actual Capacity (L) | Electro-thermal power | Oil Jacket VOlume (L) | The Size of the pot(mm) | Jacket Size (mm) | External Size (mm) | Power (n/k) | Mixing Soeed (r.p.m) |
DFG50 | 50 | 78 | 4*2KW | 96 | 400 | 600 | 824*2015 | 1450/1.1 | 80 |
DFG100 | 100 | 127 | 6*2KW | 127 | 500 | 700 | 1004*2120 | 1450/1.1 | 80 |
... | ... | ... | ... | ... | ... | ... | ... | ... | ... |
DFG3000 | 3000 | 3056 | 18*5KW | 800 | 1600 | 1800 | 2250*4250 | 1450/4 | 80 |
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