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Zhanghua | ODM fermenter manufacturer manufacturers
  • Zhanghua | ODM fermenter manufacturer manufacturers

Zhanghua | ODM fermenter manufacturer manufacturers

It has good stiffness and rigidity. Under the effect of applied forces for which it is designed, there is no deformation beyond the specified limits.
Products Details

Set up years ago, Zhanghua is a professional manufacturer and also a supplier with strong capabilities in production, design, and R&D. fermenter manufacturer If you are interested in our new product fermenter manufacturer and others, welcome you to contact us.The design of Zhanghua fermenter manufacturer follows these steps. They include the determination of forces acting on and energy transmitted by each element; selection of materials; confirmation of size and shape, etc.

Wuxi Zhanghua Pharmaceutical Equipment Co., Ltd has extensive experience in manufacturing cutting-edge technology Biological Fermentation Tanks and Chemical Mixing Reactors. Our expertise ensures that your Advanced Technology Biological Fermentation Tank Chemical Mixing Reactor will gain recognition and visibility among your target buyers, eliciting an exceptional response from them. Moving forward, we will prioritize technological innovation, constantly enhance service quality, develop superior products, and remain dedicated to exceeding customer expectations by delivering exceptional products and services.



Capacity:10L~200L, 10L~200LAutomatic Grade:Automatic
Type:Tank ReactorCondition:New
Video outgoing-inspection:ProvidedMachinery Test Report:Provided
Marketing Type:New Product 2020Warranty of core components:1 Year
Core Components:Pressure vesselPlace of Origin:Jiangsu, China
Brand Name:ZhangVoltage:Customization
Power:CustomizationDimension(L*W*H):Customization
Weight:CustomizationWarranty:1 Year
Key Selling Points:High ProductivityApplicable Industries:Energy & Mining, Pharmaceutical company
Showroom Location:NoneMaterial:Stainless Steel304/316L
Function:Reaction ProcessApplication:Chemical/Pharmaceutical Industry
Product name:Fermentation TankAfter-sales Service Provided:Field installation, commissioning and training, Field maintenance and repair service, Video technical support, Online support
After Warranty Service:Video technical support, Online support, Spare partsLocal Service Location:None
Certification:GMP/CE/PED/ASME/GB150




Products Description

Zhanghua - stainless steel bio fermenterZhanghua - Biological Fermentation Tanks and Chemical Mixing Reactors


Bio Fermenter Tank Seeding Tank

Material: SS304, SS316L, Titanium, Hastelloy, PTFE lined


Application Scope


Food industry: In this sector, mixing equipment is used for the production of edible coloring matter, chocolate coating, filling food, syrups, flavorings, and various additives. The equipment ensures consistent blending and homogeneity of ingredients, resulting in high-quality food products.


Pharmaceutical industry: Mixing equipment is essential for the production of medical ointments, lotions, creams, and various vitamins. It enables thorough mixing of active pharmaceutical ingredients (APIs) with excipients, ensuring uniform distribution and optimal efficacy of the final product.


Chemical industry: This sector relies on mixing equipment for the manufacturing of everyday products such as shampoos, detergents, creams, toothpaste, paraffin wax, hair dyes, and more. The equipment facilitates the homogeneous blending of different chemicals, ensuring product quality and stability.


Adhesive industry: Mixing equipment is widely used in the adhesive industry to produce rubber liquors, polyester sulfured compounds, silicone adhesives, hot-melt adhesives, polyurethane adhesives, and other types of adhesives. Precise mixing ensures the desired adhesive properties and enhances product performance.


Basic Conditions for Biological Fermenter Tank

The mechanical agitation fermenter tank is one of the common types used in the fermentation plant. It uses mechanical agitators to completely mix air and the mash, and make the oxygen dissolved in the mash, which guarantees enough supply of oxygen for microbial growth, reproduction and fermentation. Several basic requirements are needed to make fermentation tanks as follows:


1. Proper scale of diameter to height: The dimensions of fermentation tanks should be carefully considered, with a suitable ratio of diameter to height. Typically, this ratio ranges from 1.7 to 4. Longer tanks tend to have a higher oxygen utilization rate.

2. Ability to withstand pressure: Bio fermenter tanks must be designed to handle the pressure and temperature that occur during normal operation and disinfection. All components of the tank should have sufficient strength to withstand these pressures, both hydraulic and pneumatic.

3. Effective stirring and ventilation: The fermenter tanks should be equipped with stirring and ventilation devices to ensure thorough mixing of gas and liquid. This promotes the dissolution of oxygen in the fermentation broth, providing an adequate oxygen supply for microbial growth and fermentation.

4. Sufficient cooling area: Microbial growth and metabolism generate heat, so fermentation tanks need sufficient cooling capacity. This helps to control and regulate the temperature at different stages of the fermentation process.

5. Minimized dead corners: Dead corners in the tank should be minimized to prevent the accumulation of dirt and facilitate thorough sterilization. This helps to prevent bacterial contamination and ensures a hygienic fermentation environment.

6. Tight seal for agitators: The seals of agitators should be tight to minimize leakage. This prevents any potential contamination or loss of materials during operation.

Zhanghua - Advanced technology Biological Fermentation Tank Chemical Mixing Reactor
Zhanghua - Biological Fermentation Tank Chemical Mixing Reactor
Size Scale of Fermentation Tank
There is a certain scale of the size of each part of the tank. The scale of height to diameter of the tank is about 1.7 to 4.
Fermentation tanks usually are equipped with two sets of agitators. The distance between the two sets of agitators (S) is about three times as the diameter of the agitator. For large-scale fermentation tanks or those that have high liquid depth (HL), they can install three or more sets of agitators. It will be better if the agitator at the bottom is close to the exit of air dust, and the distance to the bottom of the tank (C) equals to the diameter of the agitator (Di), but could not be less than 0.8 times of Di, otherwise it will affect the cycle of liquid.
Zhanghua - Advanced technology Bio Fermentation Tank Chemical Mixing Reactor
Zhanghua - Bio Fermentation Tank Chemical Mixing Reactor
Technical parameters of  fermentation tank
Nominal Volume
(m³)
Diameter of internal tank
(mm)
Mixing shaft rotational speed
(rpm)
Mixing shaft power
(kw)
10
1800
160-260
17-22
15
2000
160-260
20-30
...
...
...
...
200
4600
140-240
215-360
Technical parameters of fermenting and seeding tank
Nominal Volume
(m³)
Diameter of internal tank(mm)
Inner tank height
(mm)
Mixing shaft rotational speed(rpm)
Mixing shaft power
(kw)
0.05
300
700
300-350
0.55
0.1
400
800
300-350
0.75-1.1
0.2
500
1000
280-340
0.75-1.5
...
...
...
...
...
5.0
1400
3200
180-220
7.5-18.5
Design / Calculation Software
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