Set up years ago, Zhanghua is a professional manufacturer and also a supplier with strong capabilities in production, design, and R&D. bio fermenter Zhanghua have a group of service professionals who are responsible for answering questions raised by customers through the Internet or phone, tracking the logistics status, and helping customers solve any problem. Whether you'd like to get more info on what, why and how we do, try our new product - ODM bio fermenter for pharmaceutical industry, or would like to partner up, we'd love to hear from you.The product increases the efficiency and dedication of workers because only little joules of their energies are lost when working.
The fermentation tank is made from high-grade materials that are resistant to corrosion and contamination, ensuring the integrity and purity of the fermentation process. It is designed with precise controls for monitoring and regulating parameters like temperature, pH level, dissolved oxygen, and agitation speed. These controls help maintain optimum conditions for microbial growth and product formation.
With its advanced features, Zhanghua Pharmaceutical Equipment Manufacturer specializes in producing quality biological fermentation tanks with sight glass is suitable for various applications, including the production of pharmaceuticals, biofuels, enzymes, and other biochemicals. It offers convenience, reliability, and efficiency, making it an ideal choice for industrial-scale biological fermentation processes.
Capacity: | 10L~200L | Automatic Grade: | Automatic |
Type: | Biological Fermentation Tank | Condition: | New |
Video outgoing-inspection: | Provided | Machinery Test Report: | Provided |
Marketing Type: | New Product 2020 | Warranty of core components: | 1 Year |
Core Components: | Pressure vessel | Place of Origin: | Jiangsu, China |
Brand Name: | Zhang | Voltage: | Customization |
Power: | Customization | Dimension(L*W*H): | Customization |
Weight: | Customization | Warranty: | 1 Year |
Key Selling Points: | High Productivity | Applicable Industries: | Energy & Mining, Pharmaceutical company |
Showroom Location: | None | Material: | SS304, SS316L, Titanium, Hastelloy, PTFE lined |
Application: | Chemical/Pharmaceutical Industry | Product name: | Biological Fermentation Tank |
After-sales Service Provided: | Field installation, commissioning and training, Field maintenance and repair service, Video technical support, Online support | After Warranty Service: | Video technical support, Online support, Spare parts |
Local Service Location: | None | Certification: | GMP/CE/PED/ASME/GB150 |
Products Description
Zhanghua - Factory Directly Biological Fermentation Tank | Zhanghua - Biological Fermentation Tank With Sight Glass |
Product Name: Biological Fermentation Tank Seeding Tank
Material: SS304, SS316L, Titanium, Hastelloy, PTFE lined
Adhesive industry: rubber liquor, polyester sulfured, silicone, hot-melt adhesive, polyurethane, etc.
Basic Conditions for Fermentation Tank
The mechanical agitation fermentation tank is a commonly utilized type in fermentation plants. It employs mechanical agitators to thoroughly blend air and the mash, facilitating the dissolution of oxygen into the mash. This ensures an adequate oxygen supply for microbial growth, reproduction, and fermentation. The following are several fundamental requirements for the fabrication of fermentation tanks:
1. Fermentation tanks need to have an appropriate diameter-to-height ratio, typically ranging from 1.7 to 4. Longer tanks allow for higher utilization rates of oxygen.
2. Fermentation tanks should be designed to withstand certain levels of pressure. During normal operation or disinfection, there will be hydraulic and pneumatic pressure, as well as temperature inside the tanks. All components of the tanks must possess sufficient strength to handle these pressures.
3. The agitation and aeration system within fermentation tanks ensures thorough mixing of gas and liquid, guaranteeing proper oxygen dissolution in the fermentation broth.
4. Sufficient cooling area is essential for fermentation tanks. Microbial growth and metabolism generate significant heat. To control temperatures at different stages of the fermentation process, tanks must be equipped with ample cooling capacity.
5. Fermentation tanks should minimize dead corners to prevent the accumulation of dirt and enable thorough sterilization, minimizing the risk of bacterial contamination.
6. The agitator seals should be tight to minimize leakage.
Bio Fermentation Tanks | Biological Fermentation Tanks |
The dimensions of each component of the fermentation tank are determined by specific scales. The height-to-diameter ratio of the tank typically falls within the range of 1.7 to 4.
In general, fermentation tanks are equipped with two sets of agitators. The distance between these sets (S) is approximately three times the diameter of the agitator. For large-scale tanks or those with a high liquid depth (HL), three or more sets of agitators can be installed. Ideally, the bottom agitator should be positioned close to the air dust exit, and the distance from the bottom of the tank (C) to the agitator should be equal to the agitator's diameter (Di). However, this distance should not be less than 0.8 times of Di to avoid disruption in the liquid circulation.
Nominal Volume (m³) | Diameter of internal tank (mm) | Mixing shaft rotational speed (rpm) | Mixing shaft power (kw) |
10 | 1800 | 160-260 | 17-22 |
15 | 2000 | 160-260 | 20-30 |
... | ... | ... | ... |
200 | 4600 | 140-240 | 215-360 |
Nominal Volume (m³) | Diameter of internal tank(mm) | Inner tank height (mm) | Mixing shaft rotational speed(rpm) | Mixing shaft power (kw) |
0.05 | 300 | 700 | 300-350 | 0.55 |
0.1 | 400 | 800 | 300-350 | 0.75-1.1 |
0.2 | 500 | 1000 | 280-340 | 0.75-1.5 |
... | ... | ... | ... | ... |
5.0 | 1400 | 3200 | 180-220 | 7.5-18.5 |
In essence, a long-standing bio fermenter organization runs on rational and scientific management techniques that were developed by smart and exceptional leaders. The leadership and organizational structures both guarantee that the business will offer competent and high-quality customer service.
To draw in more users and consumers, industry innovators are continually developing its qualities for a larger range of application scenarios. Additionally, it can be customized for clients and has a reasonable design, all of which help grow the customer base and loyalty.
The application of the QC process is crucial for the quality of the final product, and every organization needs a strong QC department. bio fermenter QC department is committed to continual quality improvement and focuses on ISO Standards and quality assurance procedures. In these circumstances, the procedure may go more easily, effectively, and precisely. Our excellent certification ratio is a result of their dedication.
Regarding the attributes and functionality of the bio fermenter, it is a kind of product that will always be in vogue and offer consumers limitless benefits. It can be a long-lasting friend for people because it is constructed from high-quality raw materials and has a lengthy lifespan.
Wuxi Zhanghua Pharmaceutical Equipment Co.,Ltd always considers communicating through phone calls or video chat the most time-saving yet convenient way, so we welcome your call for asking for the detailed factory address. Or we've displayed our e-mail address on the website, you are free to write an E-mail to us about the factory address.
In China, ordinary working time is 40 hours for employees who work full time. In Wuxi Zhanghua Pharmaceutical Equipment Co.,Ltd, most employees work abiding by this kind of rule. During their duty time, each of them devotes their full concentration to their work so as to provide customers with the highest-quality Storage Tank and an unforgettable experience of partnering with us.