With strong R&D strength and production capabilities, Zhanghua now has become a professional manufacturer and reliable supplier in the industry. All our products including fermentation tank manufacturers are manufactured based on the strict quality management system and international standards. fermentation tank manufacturers Having devoted a lot to product development and service quality improvement, we have established a high reputation in the markets. We promise to provide every customer throughout the world with prompt and professional service covering the pre-sales, sales, and after-sales services. No matter where you are or what business you are engaged in, we'd love to help you deal with any issue. If you want to know more details about our new product fermentation tank manufacturers or our company, feel free to contact us.After going through several production processes including rough machining, fine machining, and finishing, Zhanghua is finally ready for the market. These processes have been carefully executed to enhance surface smoothness and improve accuracy in size, ensuring that the product is of high quality. So, if you're looking for a product that's been crafted with precision and attention to detail, Zhanghua is definitely the answer!
The fermentation tank is made from high-grade materials that are resistant to corrosion and contamination, ensuring the integrity and purity of the fermentation process. It is designed with precise controls for monitoring and regulating parameters like temperature, pH level, dissolved oxygen, and agitation speed. These controls help maintain optimum conditions for microbial growth and product formation.
With its advanced features, Zhanghua Pharmaceutical Equipment Manufacturer specializes in producing quality biological fermentation tanks with sight glass is suitable for various applications, including the production of pharmaceuticals, biofuels, enzymes, and other biochemicals. It offers convenience, reliability, and efficiency, making it an ideal choice for industrial-scale biological fermentation processes.
Capacity: | 10L~200L | Automatic Grade: | Automatic |
Type: | Biological Fermentation Tank | Condition: | New |
Video outgoing-inspection: | Provided | Machinery Test Report: | Provided |
Marketing Type: | New Product 2020 | Warranty of core components: | 1 Year |
Core Components: | Pressure vessel | Place of Origin: | Jiangsu, China |
Brand Name: | Zhang | Voltage: | Customization |
Power: | Customization | Dimension(L*W*H): | Customization |
Weight: | Customization | Warranty: | 1 Year |
Key Selling Points: | High Productivity | Applicable Industries: | Energy & Mining, Pharmaceutical company |
Showroom Location: | None | Material: | SS304, SS316L, Titanium, Hastelloy, PTFE lined |
Application: | Chemical/Pharmaceutical Industry | Product name: | Biological Fermentation Tank |
After-sales Service Provided: | Field installation, commissioning and training, Field maintenance and repair service, Video technical support, Online support | After Warranty Service: | Video technical support, Online support, Spare parts |
Local Service Location: | None | Certification: | GMP/CE/PED/ASME/GB150 |
Products Description
Zhanghua - Factory Directly Biological Fermentation Tank | Zhanghua - Biological Fermentation Tank With Sight Glass |
Product Name: Biological Fermentation Tank Seeding Tank
Material: SS304, SS316L, Titanium, Hastelloy, PTFE lined
Adhesive industry: rubber liquor, polyester sulfured, silicone, hot-melt adhesive, polyurethane, etc.
Basic Conditions for Fermentation Tank
The mechanical agitation fermentation tank is a commonly utilized type in fermentation plants. It employs mechanical agitators to thoroughly blend air and the mash, facilitating the dissolution of oxygen into the mash. This ensures an adequate oxygen supply for microbial growth, reproduction, and fermentation. The following are several fundamental requirements for the fabrication of fermentation tanks:
1. Fermentation tanks need to have an appropriate diameter-to-height ratio, typically ranging from 1.7 to 4. Longer tanks allow for higher utilization rates of oxygen.
2. Fermentation tanks should be designed to withstand certain levels of pressure. During normal operation or disinfection, there will be hydraulic and pneumatic pressure, as well as temperature inside the tanks. All components of the tanks must possess sufficient strength to handle these pressures.
3. The agitation and aeration system within fermentation tanks ensures thorough mixing of gas and liquid, guaranteeing proper oxygen dissolution in the fermentation broth.
4. Sufficient cooling area is essential for fermentation tanks. Microbial growth and metabolism generate significant heat. To control temperatures at different stages of the fermentation process, tanks must be equipped with ample cooling capacity.
5. Fermentation tanks should minimize dead corners to prevent the accumulation of dirt and enable thorough sterilization, minimizing the risk of bacterial contamination.
6. The agitator seals should be tight to minimize leakage.
Bio Fermentation Tanks | Biological Fermentation Tanks |
The dimensions of each component of the fermentation tank are determined by specific scales. The height-to-diameter ratio of the tank typically falls within the range of 1.7 to 4.
In general, fermentation tanks are equipped with two sets of agitators. The distance between these sets (S) is approximately three times the diameter of the agitator. For large-scale tanks or those with a high liquid depth (HL), three or more sets of agitators can be installed. Ideally, the bottom agitator should be positioned close to the air dust exit, and the distance from the bottom of the tank (C) to the agitator should be equal to the agitator's diameter (Di). However, this distance should not be less than 0.8 times of Di to avoid disruption in the liquid circulation.
Nominal Volume (m³) | Diameter of internal tank (mm) | Mixing shaft rotational speed (rpm) | Mixing shaft power (kw) |
10 | 1800 | 160-260 | 17-22 |
15 | 2000 | 160-260 | 20-30 |
... | ... | ... | ... |
200 | 4600 | 140-240 | 215-360 |
Nominal Volume (m³) | Diameter of internal tank(mm) | Inner tank height (mm) | Mixing shaft rotational speed(rpm) | Mixing shaft power (kw) |
0.05 | 300 | 700 | 300-350 | 0.55 |
0.1 | 400 | 800 | 300-350 | 0.75-1.1 |
0.2 | 500 | 1000 | 280-340 | 0.75-1.5 |
... | ... | ... | ... | ... |
5.0 | 1400 | 3200 | 180-220 | 7.5-18.5 |
To draw in more users and consumers, industry innovators are continually developing its qualities for a larger range of application scenarios. Additionally, it can be customized for clients and has a reasonable design, all of which help grow the customer base and loyalty.
In essence, a long-standing fermentation tank manufacturers organization runs on rational and scientific management techniques that were developed by smart and exceptional leaders. The leadership and organizational structures both guarantee that the business will offer competent and high-quality customer service.
The buyers of fermentation tank manufacturers come from many businesses and nations around the world. Before they begin working with the manufacturers, some of them may reside thousands of miles away from China and have no knowledge of the Chinese market.
Regarding the attributes and functionality of the fermentation tank manufacturers, it is a kind of product that will always be in vogue and offer consumers limitless benefits. It can be a long-lasting friend for people because it is constructed from high-quality raw materials and has a lengthy lifespan.
Yes, if asked, we will supply relevant technical details regarding Zhanghua. Basic facts about the products, such as their primary materials, specs, forms, and primary functions, are readily available on our official website.
Regarding the attributes and functionality of the fermentation tank manufacturers, it is a kind of product that will always be in vogue and offer consumers limitless benefits. It can be a long-lasting friend for people because it is constructed from high-quality raw materials and has a lengthy lifespan.