Custom fermenter manufacturer for chemical industry Manufacturer | Zhanghua
  • Custom fermenter manufacturer for chemical industry Manufacturer | Zhanghua

Custom fermenter manufacturer for chemical industry Manufacturer | Zhanghua

By using this product, business owners will less likely to witness workplace accidents and workman’s compensation claims.
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  • Set up years ago, Zhanghua is a professional manufacturer and also a supplier with strong capabilities in production, design, and R&D. fermenter manufacturer We have professional employees who have years of experience in the industry. It is them that provides high-quality services for customers all over the world. If you have any questions about our new product fermenter manufacturer or want to know more about our company, feel free to contact us. Our professionals would love to help you at any time.This product is widely used on account of its obvious advantage that saving people from work that is full of dullness and monotony.

    The fermentation tank is made from high-grade materials that are resistant to corrosion and contamination, ensuring the integrity and purity of the fermentation process. It is designed with precise controls for monitoring and regulating parameters like temperature, pH level, dissolved oxygen, and agitation speed. These controls help maintain optimum conditions for microbial growth and product formation.


    With its advanced features, Zhanghua Pharmaceutical Equipment Manufacturer specializes in producing quality biological fermentation tanks with sight glass is suitable for various applications, including the production of pharmaceuticals, biofuels, enzymes, and other biochemicals. It offers convenience, reliability, and efficiency, making it an ideal choice for industrial-scale biological fermentation processes.


    Capacity:10L~200LAutomatic Grade:Automatic
    Type:Biological Fermentation TankCondition:New
    Video outgoing-inspection:ProvidedMachinery Test Report:Provided
    Marketing Type:New Product 2020Warranty of core components:1 Year
    Core Components:Pressure vesselPlace of Origin:Jiangsu, China
    Brand Name:ZhangVoltage:Customization
    Power:CustomizationDimension(L*W*H):Customization
    Weight:CustomizationWarranty:1 Year
    Key Selling Points:High ProductivityApplicable Industries:Energy & Mining, Pharmaceutical company
    Showroom Location:NoneMaterial:SS304, SS316L, Titanium, Hastelloy, PTFE lined
    Application:Chemical/Pharmaceutical IndustryProduct name:Biological Fermentation Tank
    After-sales Service Provided:Field installation, commissioning and training, Field maintenance and repair service, Video technical support, Online supportAfter Warranty Service:Video technical support, Online support, Spare parts
    Local Service Location:NoneCertification:GMP/CE/PED/ASME/GB150




    Products Description


    Zhanghua - Factory Directly Biological Fermentation TankZhanghua - Biological Fermentation Tank With Sight Glass
    Zhanghua - Factory Directly Biological Fermentation TankZhanghua - Biological Fermentation Tank With Sight Glass


    Product Name: Biological Fermentation Tank Seeding Tank

    Material: SS304, SS316L, Titanium, Hastelloy, PTFE lined


    Application Scope


    Food industryedible coloring matter, chocolate coating, filling food, syrup, flavoring, various additive, etc;
    Medicine industry: medical ointment, ointment, lotion, cream, various vitamins, etc
    Chemical industryconcerned with products of daily use: shampoo, detergent, cream, toothpaste, paraffin liquor, hair dye, etc.

    Adhesive industry: rubber liquor, polyester sulfured, silicone, hot-melt adhesive, polyurethane, etc.


    Basic Conditions for Fermentation Tank


    The mechanical agitation fermentation tank is a commonly utilized type in fermentation plants. It employs mechanical agitators to thoroughly blend air and the mash, facilitating the dissolution of oxygen into the mash. This ensures an adequate oxygen supply for microbial growth, reproduction, and fermentation. The following are several fundamental requirements for the fabrication of fermentation tanks:


    1. Fermentation tanks need to have an appropriate diameter-to-height ratio, typically ranging from 1.7 to 4. Longer tanks allow for higher utilization rates of oxygen.

    2. Fermentation tanks should be designed to withstand certain levels of pressure. During normal operation or disinfection, there will be hydraulic and pneumatic pressure, as well as temperature inside the tanks. All components of the tanks must possess sufficient strength to handle these pressures.

    3. The agitation and aeration system within fermentation tanks ensures thorough mixing of gas and liquid, guaranteeing proper oxygen dissolution in the fermentation broth.

    4. Sufficient cooling area is essential for fermentation tanks. Microbial growth and metabolism generate significant heat. To control temperatures at different stages of the fermentation process, tanks must be equipped with ample cooling capacity.

    5. Fermentation tanks should minimize dead corners to prevent the accumulation of dirt and enable thorough sterilization, minimizing the risk of bacterial contamination.

    6. The agitator seals should be tight to minimize leakage.


    Bio Fermentation TanksBiological Fermentation Tanks
    Bio Fermentation TanksBiological Fermentation Tanks


    Size Scale of Fermentation Tank

    The dimensions of each component of the fermentation tank are determined by specific scales. The height-to-diameter ratio of the tank typically falls within the range of 1.7 to 4.

    In general, fermentation tanks are equipped with two sets of agitators. The distance between these sets (S) is approximately three times the diameter of the agitator. For large-scale tanks or those with a high liquid depth (HL), three or more sets of agitators can be installed. Ideally, the bottom agitator should be positioned close to the air dust exit, and the distance from the bottom of the tank (C) to the agitator should be equal to the agitator's diameter (Di). However, this distance should not be less than 0.8 times of Di to avoid disruption in the liquid circulation.




    Technical parameters of bio fermentation tank
    Nominal Volume
    (m³)
    Diameter of internal tank
    (mm)
    Mixing shaft rotational speed
    (rpm)
    Mixing shaft power
    (kw)
    10
    1800
    160-260
    17-22
    15
    2000
    160-260
    20-30
    ...
    ...
    ...
    ...
    200
    4600
    140-240
    215-360

    Nominal Volume
    (m³)
    Diameter of internal tank(mm)
    Inner tank height
    (mm)
    Mixing shaft rotational speed(rpm)
    Mixing shaft power
    (kw)
    0.05
    300
    700
    300-350
    0.55
    0.1
    400
    800
    300-350
    0.75-1.1
    0.2
    500
    1000
    280-340
    0.75-1.5
    ...
    ...
    ...
    ...
    ...
    5.0
    1400
    3200
    180-220
    7.5-18.5

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