Custom biological fermenter company Manufacturer | Zhanghua
  • Custom biological fermenter company Manufacturer | Zhanghua

Custom biological fermenter company Manufacturer | Zhanghua

This kind of product can easily accomplish the arduous work that people can't do. This will undoubtedly increase labor productivity and ease the pressure on workers.
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  • Set up years ago, Zhanghua is a professional manufacturer and also a supplier with strong capabilities in production, design, and R&D. biological fermenter We promise that we provide every customer with high-quality products including biological fermenter and comprehensive services. If you want to know more details, we are glad to tell you.The design of Zhanghua covers many factors. They mainly include statics and dynamics effect, parts tolerances and deformation, size stability, etc.

    Utilizing technology makes the manufacturing process go smoothly and efficiently.With regard to the product advantages, the product can be widely found in the field(s) of Pressure Vessel 316L Stainless Steel Stirring Tank Agitator Mixing Tank. Our product can be tailored to suit you perfectly. Having collected customers' needs and analyzed trends, we have spent a lot in developing new and versatile features of Reactors in innovative ways.And the Reactors,Drying Equipment,Mixing Machine,Crystallizer,Agitated Nutsche Filter Dryer is designed to be unique and attractive enough to catch people's attention.

    Capacity:10L~200L, 10L~200LAutomatic Grade:Automatic
    Type:Tank ReactorCondition:New
    Video outgoing-inspection:ProvidedMachinery Test Report:Provided
    Marketing Type:New Product 2020Warranty of core components:1 Year
    Core Components:Pressure vesselPlace of Origin:Jiangsu, China
    Brand Name:ZhangVoltage:Customization
    Power:CustomizationDimension(L*W*H):Customization
    Weight:CustomizationWarranty:1 Year
    Key Selling Points:High ProductivityApplicable Industries:Energy & Mining, Pharmaceutical company
    Showroom Location:NoneMaterial:Stainless Steel304/316L
    Function:Reaction ProcessApplication:Chemical/Pharmaceutical Industry
    Product name:Biological Fermentation TankAfter-sales Service Provided:Field installation, commissioning and training, Field maintenance and repair service, Video technical support, Online support
    After Warranty Service:Video technical support, Online support, Spare partsLocal Service Location:None
    Certification:GMP/CE/PED/ASME/GB150

    Products Description
    Fermentation Tank Seeding Tank
    Material: SS304, SS316L, Titanium, Hastelloy, PTFE lined

    Application Scope

    Food industry:edible coloring matter, chocolate coating, filling food, syrup, flavoring, various additive, etc;
    Medicine industry: medical ointment, ointment, lotion, cream, various vitamin, etc
    Chemical industry :concerned with product of daily use: shampoo, detergent, cream, tooth paste, paraffin liquor, hair dye, etc.
    Adhesive industry: rubber liquor, polyester sulfured, silicone, hot-melt adhesive, polyurethane, etc.
    Basic Conditions for Fermentation Tank
    The mechanical agitation fermentation tank is one of the common types used in the fermentation plant. It uses mechanical agitators to completely mix air and the mash, and make the oxygen dissolved in the mash, which guarantees the enough supply of oxygen for microbial growth, reproduction and fermentation. Several basic requirements needed to make fermentation tanks as followed:
    ➤ Fermentation tanks should have suitable scale of diameter to height, whichis generally about 1.7 to 4, the longer the tanks are, the higher the utilization rate of oxygen will be.
    ➤ Fermentation tanks can bear certain pressure. When fermentation tanks are normally working or being disinfected, there will certain pressure (hydraulic pressure and pneumaticpressure) and temperature in the tanks, so all of their components must have certain strength to bear the pressure.
    ➤ The stirring and ventilating device in fermentation tanksmake thegas and the liquid fully mixed to make sure that the fermentation broth must dissolve oxygen.
    ➤ Fermentation tanks should have sufficient cooling area. Inthe process of microbial growth and metabolism, it will release a lot of heat. So in order to control the temperatures on different stages in the fermentation process, it should be equipped with adequate cooling area.
    ➤ Fermentation tanks must minimize dead cornersto avoid accumulation of dirt, so it can be thoroughly sterilized to avoid bacterial contamination.
    ➤ The seal of agitators should be tight to minimize leakage.
    Size Scale of Fermentation Tank
    There is a certain scale of the size of each part of the tank. The scale of height to diameter of the tank is about 1.7 to 4.
    Fermentation tanks usually are equipped with two sets of agitators. The distance between the two sets of agitators (S) is about three times as the diameter of the agitator. For large-scale fermentation tanks or those that have high liquid depth (HL), they can install three or more sets of agitators. It will be better if the agitator at the bottom is close to the exit of air dust, and the distance to the bottom of the tank (C) equals to the diameter of the agitator (Di), but could not be less than 0.8 times of Di, otherwise it will affect the cycle of liquid.
    Technical parameters of fermentation tank
    Nominal Volume
    (m³)
    Diameter of internal tank
    (mm)
    Mixing shaft rotational speed
    (rpm)
    Mixing shaft power
    (kw)
    10
    1800
    160-260
    17-22
    15
    2000
    160-260
    20-30
    ...
    ...
    ...
    ...
    200
    4600
    140-240
    215-360
    Technical parameters of fermenting and seeding tank
    Nominal Volume
    (m³)
    Diameter of internal tank(mm)
    Inner tank height
    (mm)
    Mixing shaft rotational speed(rpm)
    Mixing shaft power
    (kw)
    0.05
    300
    700
    300-350
    0.55
    0.1
    400
    800
    300-350
    0.75-1.1
    0.2
    500
    1000
    280-340
    0.75-1.5
    ...
    ...
    ...
    ...
    ...
    5.0
    1400
    3200
    180-220
    7.5-18.5
    Design / Calculation Software
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    Custom Service
    ➤Our Products for pharmaceutical and chemical industries
    1. Multifunctional “Three in One” (filtering, washing and drying)
    2. Crystallizing Tank, Reaction Kettle
    3. Sterile double-cone dryer
    4. Rake Vacuum Dryer /Paddle Dryer
    5. Plate-fin Heat Exchanger
    ➤Our advantage
    1. Special Equipment: Pressure Equipment, Equipment made of anti-corrosion materials, Sterile Equipment
    Equipment made of anti-corrosion materials includes: anti-corrosion lining plastic/ PTFE/ enamel, etc.
    Ti/HC22/Mone11
    2.Customized Design: Double-Cone in 20L-20m³
    Rake Dryer (with mechanical seal) in 16 m³
    DN300-DN600 “Three in One”
    3.Design/Calculation Software
    ➤Scope of business
    1. On-site Inspection
    2. Technical Innovation Plan for Equipment Technical Improvement Plan for Equipment’s Structure Optimization Fast and Effective Solution to Equipment Malfunctions Highly Efficient and Precise On-site Construction Service Commitment to a Deadline in Customization A Full Range of long-term on-site technical maintenance service
    3. Maintenance
    4. Technical Solutions
    5.On-site Testing and Training
    6. Spare Parts
    Company Profile
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