We have specialized in providing industrial processing equipment for fine chemicals, pesticides, new energy,new materials, and pharmaceutical industries for more than 48 years.
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We have specialized in providing industrial processing equipment for fine chemicals, pesticides, new energy,new materials, and pharmaceutical industries for more than 48 years.
Zhanghua has developed to be a professional manufacturer and reliable supplier of high-quality products. Throughout the whole production process, we strictly implement the ISO quality management system control. Since established, we always adhere to independent innovation, scientific management, and continuous improvement, and provide high-quality services to meet and even exceed customers' requirements. We guarantee our new product bioreactor fermentor will bring you a lot of benefits. We are always standby to receive your inquiry. bioreactor fermentor We will do our best to serve customers throughout the whole process from product design, R&D, to delivery. Welcome to contact us for further information about our new product bioreactor fermentor or our company.The product features the desired wear resistance. Its coating provides enough lubrication to eliminate excessive wear and prevents the scoring, galling or sticking of components.
The fermentation tank is made from high-grade materials that are resistant to corrosion and contamination, ensuring the integrity and purity of the fermentation process. It is designed with precise controls for monitoring and regulating parameters like temperature, pH level, dissolved oxygen, and agitation speed. These controls help maintain optimum conditions for microbial growth and product formation.
With its advanced features, Zhanghua Pharmaceutical Equipment Manufacturer specializes in producing quality biological fermentation tanks with sight glass is suitable for various applications, including the production of pharmaceuticals, biofuels, enzymes, and other biochemicals. It offers convenience, reliability, and efficiency, making it an ideal choice for industrial-scale biological fermentation processes.
| Capacity: | 10L~200L | Automatic Grade: | Automatic |
| Type: | Biological Fermentation Tank | Condition: | New |
| Video outgoing-inspection: | Provided | Machinery Test Report: | Provided |
| Marketing Type: | New Product 2020 | Warranty of core components: | 1 Year |
| Core Components: | Pressure vessel | Place of Origin: | Jiangsu, China |
| Brand Name: | Zhang | Voltage: | Customization |
| Power: | Customization | Dimension(L*W*H): | Customization |
| Weight: | Customization | Warranty: | 1 Year |
| Key Selling Points: | High Productivity | Applicable Industries: | Energy & Mining, Pharmaceutical company |
| Showroom Location: | None | Material: | SS304, SS316L, Titanium, Hastelloy, PTFE lined |
| Application: | Chemical/Pharmaceutical Industry | Product name: | Biological Fermentation Tank |
| After-sales Service Provided: | Field installation, commissioning and training, Field maintenance and repair service, Video technical support, Online support | After Warranty Service: | Video technical support, Online support, Spare parts |
| Local Service Location: | None | Certification: | GMP/CE/PED/ASME/GB150 |
Products Description
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| Zhanghua - Factory Directly Biological Fermentation Tank | Zhanghua - Biological Fermentation Tank With Sight Glass |
Product Name: Biological Fermentation Tank Seeding Tank
Material: SS304, SS316L, Titanium, Hastelloy, PTFE lined
Adhesive industry: rubber liquor, polyester sulfured, silicone, hot-melt adhesive, polyurethane, etc.
Basic Conditions for Fermentation Tank
The mechanical agitation fermentation tank is a commonly utilized type in fermentation plants. It employs mechanical agitators to thoroughly blend air and the mash, facilitating the dissolution of oxygen into the mash. This ensures an adequate oxygen supply for microbial growth, reproduction, and fermentation. The following are several fundamental requirements for the fabrication of fermentation tanks:
1. Fermentation tanks need to have an appropriate diameter-to-height ratio, typically ranging from 1.7 to 4. Longer tanks allow for higher utilization rates of oxygen.
2. Fermentation tanks should be designed to withstand certain levels of pressure. During normal operation or disinfection, there will be hydraulic and pneumatic pressure, as well as temperature inside the tanks. All components of the tanks must possess sufficient strength to handle these pressures.
3. The agitation and aeration system within fermentation tanks ensures thorough mixing of gas and liquid, guaranteeing proper oxygen dissolution in the fermentation broth.
4. Sufficient cooling area is essential for fermentation tanks. Microbial growth and metabolism generate significant heat. To control temperatures at different stages of the fermentation process, tanks must be equipped with ample cooling capacity.
5. Fermentation tanks should minimize dead corners to prevent the accumulation of dirt and enable thorough sterilization, minimizing the risk of bacterial contamination.
6. The agitator seals should be tight to minimize leakage.
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| Bio Fermentation Tanks | Biological Fermentation Tanks |
The dimensions of each component of the fermentation tank are determined by specific scales. The height-to-diameter ratio of the tank typically falls within the range of 1.7 to 4.
In general, fermentation tanks are equipped with two sets of agitators. The distance between these sets (S) is approximately three times the diameter of the agitator. For large-scale tanks or those with a high liquid depth (HL), three or more sets of agitators can be installed. Ideally, the bottom agitator should be positioned close to the air dust exit, and the distance from the bottom of the tank (C) to the agitator should be equal to the agitator's diameter (Di). However, this distance should not be less than 0.8 times of Di to avoid disruption in the liquid circulation.
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Nominal Volume (m³) | Diameter of internal tank (mm) | Mixing shaft rotational speed (rpm) | Mixing shaft power (kw) |
10 | 1800 | 160-260 | 17-22 |
15 | 2000 | 160-260 | 20-30 |
... | ... | ... | ... |
200 | 4600 | 140-240 | 215-360 |
Nominal Volume (m³) | Diameter of internal tank(mm) | Inner tank height (mm) | Mixing shaft rotational speed(rpm) | Mixing shaft power (kw) |
0.05 | 300 | 700 | 300-350 | 0.55 |
0.1 | 400 | 800 | 300-350 | 0.75-1.1 |
0.2 | 500 | 1000 | 280-340 | 0.75-1.5 |
... | ... | ... | ... | ... |
5.0 | 1400 | 3200 | 180-220 | 7.5-18.5 |
