We have specialized in providing industrial processing equipment for fine chemicals, pesticides, new energy,new materials, and pharmaceutical industries for more than 48 years.
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We have specialized in providing industrial processing equipment for fine chemicals, pesticides, new energy,new materials, and pharmaceutical industries for more than 48 years.
The single-cantilever spiral single cone consists of a drive system, shaft seal, stirring arm, spiral structure, upper head, cone, cleaning system, heating system, vacuum component, and unloading system. It is fully sealed, and materials will be heated without contact, especially suitable for drying toxic and explosive materials containing solutions or moisture, and it can greatly reduce humidity.
1. Gentle mixing method to ensure the material will not be damaged: The equipment uses a gentle stirring method to prevent damage to materials during drying. The single-cantilever spiral single cone design provides even and mild agitation, reducing mechanical stress that could lead to material breakage or deformation. This method is ideal for delicate or sensitive materials, preserving their original structure and properties.
2. The original quality of the material to be well preserved after drying: The drying process is designed to maintain the original quality of the material. By precisely controlling the drying conditions, the equipment avoids quality loss due to high temperatures or excessive drying, such as nutrient loss, color changes, or flavor degradation. The final dried product retains its initial characteristics, ensuring high quality and consistency.
3. Low energy consumption: The single-cantilever spiral single cone is designed for energy efficiency. By using advanced heat transfer techniques and operating under high vacuum conditions, it minimizes energy use compared to traditional drying methods. This is achieved by optimizing heat transfer and reducing the need for high temperatures, which in turn lowers overall operational costs and environmental impact.
4. Drying under high vacuum condition, thus at low temperatures, which can well protect heat sensitive materials: The high vacuum environment allows drying to occur at lower temperatures, which is ideal for heat-sensitive materials. This process reduces the risk of thermal degradation and preserves the quality and integrity of delicate substances that could otherwise be damaged at higher temperatures.
5. Excellent heat transfer effect and short drying time: The design of the single-cantilever spiral single cone ensures effective heat transfer throughout the drying process. This efficiency results in a significantly reduced drying time compared to other methods, improving productivity and throughput.
6. The speed can be adjusted according to different products: The system allows for precise control of the stirring speed, which can be tailored to the specific requirements of different materials. This flexibility ensures optimal processing conditions and enhances the effectiveness of the drying process for a variety of products.
7. Clean in Place: The equipment is designed for easy cleaning without requiring disassembly. This feature simplifies maintenance and ensures that the system can be quickly cleaned and sanitized between batches, reducing downtime and improving hygiene.
8. Extremely low moisture content after drying: The drying process effectively removes moisture from materials, achieving very low residual moisture levels. This is crucial for applications where minimal moisture content is required for product stability and quality.
9. Highly flexible process that can be adjusted according to different products: The system's design accommodates a wide range of materials and drying conditions. This adaptability allows for modifications to process parameters, ensuring that the equipment can handle various types of products efficiently.
10. Wide operating range: the filling amount can reach 10-100% of the total workload: The single-cantilever spiral single cone is versatile in terms of load capacity. It can operate effectively with a wide range of material volumes, from minimal to maximum capacity, offering flexibility in production scale.
11. 100% solvent recovery: The system is equipped to capture and recover all solvents used during the drying process. This ensures no loss of valuable solvents and minimizes environmental impact, aligning with sustainability and cost-efficiency goals.
12. Easy unloading without residue: The design facilitates smooth and complete unloading of dried materials, with minimal residue left behind. This feature reduces product loss and ensures that the final output is as expected.
13. Fast collection of steam formed by drying: Efficient steam collection mechanisms are in place to quickly capture and condense steam produced during the drying process. This improves overall process efficiency and helps in maintaining optimal operating conditions.
