Hastelloy fully enclosed three-in-one filter washing and drying multifunctional equipment

2023/04/08

Application of Hastelloy fully enclosed three-in-one filter washing and drying multifunctional equipment in strong corrosion chemical production

In the past ten years, with the rapid development of the pharmaceutical and chemical industry, Hastelloy materials have become more and more popular in harsh corrosive environments, such as petrochemical, flue gas desulfurization, fluorine chemical industry, pulp and paper, aerospace applications, and acidic environments. The wider the application.

According to the main properties of the Hastelloy alloy, it can be widely used in various unpredictable and harsh environments, and the unplanned maintenance can be minimized. At the same time, it also has good processing and welding performance, which is convenient for on-site maintenance.

When Wuxi ZhangHua Machinery developed and produced the three-in-one filter, washing and drying multi-function equipment, it abandoned the traditional anti-corrosion materials and used more advanced Hastelloy anti-corrosion materials to manufacture the main key components of the three-in-one multi-function equipment.


Working principle of Hastelloy fully enclosed three-in-one filter washing and drying multifunctional equipment
In a closed container, the solid-liquid mixture after crystallization is separated from the solid-liquid by the pressure difference between the front and back of the filter cake, and then the process of filtration→sizing→refiltration→resizing→filtration or press filtration→drying is completed. The initial filtration and re-filtration process after cleaning is to make the solid-liquid mixed suspension of crystallized crystals and liquid pass through the porous sintered mesh plate through press filtration or suction filtration, so that the crystals (solid particles) are intercepted in the filter medium above, while the mother liquor (liquid) is separated through the medium.



At the same time, the drying stage of the three-in-one equipment is also to heat the filter cake to quickly evaporate the moisture to achieve the drying effect. The evaporation speed is accelerated through the vacuum method in the equipment, and the evaporated moisture is taken away by adding treated nitrogen and other media, so that The material is dried faster and the drying effect is improved. In view of the fact that the equipment will be widely used in pharmaceutical, chemical, pesticide, food and other industries, different companies will process various materials in the equipment. Therefore, the internal construction of the equipment must meet the corrosion resistance of various pharmaceutical and chemical raw materials under high temperature and high pressure.

Compared with other anti-corrosion materials, Hastelloy alloy has higher performance, and it is most suitable for the three-in-one application of filtration, washing and drying.

Hastelloy
1. Commonly used are Hastelloy B (B-2, B-3) and Hastelloy C (C-22, C-276), which have high corrosion resistance in non-oxidizing inorganic acids and organic acids , such as resistance to dilute sulfuric acid at 70°C, resistance to all concentrations of hydrochloric acid, phosphoric acid, acetic acid and formic acid, especially heat-resistant concentrated hydrochloric acid. Hastelloy is stable in caustic and alkaline solutions, and completely stable in organic media and seawater.



2. For iron-based alloys (stainless steel)
Whether it is ordinary 300 series stainless steel (304, 316L, etc.), or austenitic stainless steel with strong corrosion resistance (904L, 254SMO, etc.), duplex steel (2205, 2507, etc.) Corrosion ability is not as good as that of nickel-based alloys (Hastelloy), and this gap in corrosion resistance is especially obvious in reducing environments, complex mixed acid environments, and solutions containing halogen ions.

3. Active metals (titanium, zirconium, tantalum)
Although active metals (titanium, zirconium, tantalum) have very good corrosion resistance, especially titanium is widely used in China, mainly used to replace some corrosive environments that stainless steel cannot adapt to. However, titanium mainly provides protection by forming a dense oxide film, and it is easy to be corroded in an environment (flange, gasket sealing surface) with strong reducibility or high airtightness (lack of oxygen).

Moreover, the application temperature of titanium can only reach 300°C. Although zirconium and tantalum have relatively good corrosion resistance, due to their high prices, it is particularly important to point out that all active metals cannot be used in fluorine-containing environments, and their applications are limited.

4. Nickel-based alloys Since nickel itself has a face-centered cubic structure, its crystallographic stability enables it to accommodate more alloying elements (chromium, molybdenum, etc.) than iron-based alloys to achieve the ability to resist various environments.

In addition, nickel itself has a certain corrosion resistance, especially the resistance to stress corrosion caused by chloride ions, which is unmatched by all stainless steels.

Most Hastelloy alloys can be used in a wider range of environments and temperature ranges, and are also one of the few metal materials that can resist fluoride ions. Hastelloy itself is a nickel-based alloy, but it is different from ordinary pure nickel (Ni200). It uses chromium and molybdenum as the main alloying element, aiming to improve the adaptability to various media and temperatures, and has been tested for different industry applications. Specialized optimization.



Material performance analysis of Hastelloy fully enclosed three-in-one filter washing and drying multifunctional equipment
Anti-corrosion materials at this stage include two types of non-metallic materials and metallic materials. Among them, a class of non-metallic materials includes ceramics, glass fiber reinforced plastics, enamel, graphite and plastics, etc., which have the advantage of almost no corrosion, but the disadvantages are that they can only be applied to 200 ° C, are not resistant to high temperatures, and cannot withstand high pressure, let alone carry out Welding operations, high maintenance costs, and only smaller equipment can be manufactured. So it is not suitable for three-in-one multi-function devices at all.

The second type of metal anti-corrosion materials are iron-based alloys (stainless steel), nickel-based alloys and active metals, and Hastelloy belongs to the advanced nickel-based alloys.


Wuxi ZhangHua Machinery Co., Ltd. has developed a three-in-one filter, washing and drying multifunctional equipment, using Hastelloy as the main component material, which ensures the safe filtering, washing and drying of various chemical materials in the environment of high temperature, high pressure and strong corrosion, and improves the equipment's bearing capacity. Limit and work efficiency, reducing the number of unplanned maintenance and various costs and expenses, played an important role in increasing production capacity and creating more profit margins for enterprises, and at the same time opened up new opportunities for the upgrading and innovative development of three-in-one multi-functional equipment New design concept.

Hastelloy fully enclosed three-in-one filter washing and drying multifunctional equipment quality control

Our company has a professional and experienced design and R&D elite team, an experienced and first-class engineering maintenance service team; a skilled and excellent production and installation technical team; a rigorous and scientific quality management system.

These powerful conditions have achieved the right time, location, and harmony of people for the development of the enterprise, thus ensuring the high-quality and advanced characteristics of the "mechanical equipment" produced.


Since our Hastelloy alloy fully-sealed three-in-one filter, washing and drying multi-functional equipment came out, we have established good cooperative relations with many well-known companies at home and abroad, and the market and word-of-mouth have both harvested.


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